Diagnosis through electrical measurement: Difference between revisions

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== Electrical measurements ==
The first step in an Energy Efficiency approach is to establish a diagnosis and primarily aims to get a better idea of where and how energy is being consumed. This requires the development of initial measures and a comparative assessment process with a view to evaluating performance, defining the main areas for improvement and estimating achievable energy saving levels. The logic behind this approach is based on the realization that "you can only improve what you can measure".


== Electrical measurements  ==
With a large scope and detailed list of requirements, IEC 61557-12 is applicable to measuring devices addressing most applications in switchboards and panels worldwide. See in chapter S the sub-clause related to this standard.


Stand-alone Power Measurement Devices are the natural solution of obtaining relevant data at the most important points in the electrical installation. A large range of devices is available from manufacturers, covering the full range of voltage and current, providing data about a large number of different electrical quantities (voltage, current, power, energy, etc.), with local display or remote communication capabilities.


=== Voltage and current, two key values for understanding (almost) everything  ===
However, many advantages can be gained by combining the functions of measurement and protection in one single device.
Firstly, this approach leads to a reduction in equipment installation costs: installing one single device costs less than installing two. And combining these two functions in the same unit ensures the right sizing of current sensors, and eliminates risks of connection errors and guarantees correct operation, with the whole unit tested in the factory.


As far as electrical measurements are concerned, voltage and current are the two values on which other values are based (power, energy, power factor, etc.).<br>You should have a full range of measuring devices capable of providing the specific measurements required for the application. You can significantly increase the value of your information by obtaining other data from the same measurements:
Examples of architectures including both types of devices are presented in [[Energy saving opportunities - Smart Panels]].


*Operating positions for devices (start/stop, open/closed, etc.)
== How to select relevant measuring instruments ==
*Number of operating hours/switching operations
French standard AFNOR “'''FD X30-147 Measurement plan – design and implementation'''” published in November 2015 and described hereafter is currently the most advanced document about concrete ways to build a measurement plan.
*Motor load
*Battery charge
*Equipment failures
*etc.


There is no such thing as a “one-size-fits-all” solution. It is a question of finding the best compromise, in technological and financial terms, for the particular needs of the given situation, whilst remembering that measurement accuracy involves costs which have to be compared against the anticipated returns on investment.<br>In addition, when the operator’s electrical network is expected to undergo frequent changes given the activities in which it is involved, these changes should prompt a search for immediate and significant optimisation measures.<br>Approaches to energy efficiency also need to take other parameters into account (temperature, light, pressure, etc.), since, assuming energy is transformed without any losses, the energy consumed by a piece of equipment may exceed the useful energy it produces. One example of this is a motor, which converts the energy it consumes into heat as well as mechanical energy.
This document proposes 3 levels of achievement :
* Base level
* Medium level
* Advanced level


Tables in Annex F of this standard define the appropriate measurements required to achieve each level of achievement of the measurement system. Some extracts are shown in following paragraphs.


=== Collecating relevant electrical data for specific objectives  ===
=== Measurement by zone or by mesh ===
Measurement of active energy need to be achieved zone by zone, or mesh by mesh:


As well as contributing towards energy efficiency, the information gleaned from electrical data is commonly used to support a number of other objectives:
{| class="wikitable"
 
*Increasing user understanding and providing opportunities for optimising equipment and procedures
*Optimising functionality and extending the service life of equipment associated with the electrical network
*Playing a pivotal role in increasing the productivity of associated processes (industrial or even administrative/management procedures) by avoiding/reducing periods of lost productivity and guaranteeing the availability of a high-quality energy supply
 
 
== Adapted measuring instruments  ==
 
Electronic equipment is increasingly replacing analogical equipment in electrical installations. It supports more accurate measurement of new values and is able to make these available to users at both local and remote locations.<br>All these various measuring devices (referred to as “PMD” for “Performance Measuring and Monitoring Device”) have to meet the requirements of international standard IEC 61557-12. According to this standard, devices have a code denoting their installation options, operating temperature range and accuracy class. As a result, it has become significantly easier to select and identify these devices (see '''Fig. K4''').
 
 
[[File:FigK6 PM700.jpg]] &nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; [[File:Fig K04a.jpg]]
 
'''''Fig. K4'''''<b>'':''</b>''&nbsp;Identifying measuring devices in accordance with IEC 61557-12''
 
 
A number of devices have been designed for inclusion in this category. These include Sepam overload and measuring relays, TeSys U motor controllers, NRC 12 capacitor battery controllers and Galaxy outage-free supply devices. The new Masterpact and Compact circuit breakers with integrated Micrologic measuring devices (see '''Fig. K5''') also simplify matters by multiplying measurement points.
 
 
[[File:Fig K05a.jpg]] &nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; [[File:FigK7a.jpg|88x247px]]
 
'''''Fig. K5:&nbsp;'''''<i>Compact NSX circuit breaker equipped with a Micrologic trip unit and TeSys U controller (Schneider Electric)</i>
 
 
 
It is also now possible to broadcast measurements via digital networks. The table in '''Figure K6 '''shows examples of measurements available via Modbus, RS485 or Ethernet.
 
 
{| class="wikitable" style="width: 805px; height: 1080px" width="805" align="none"
|-
|-
| &nbsp;
! rowspan="2" | Measurement to be done || colspan="3" | Relevant measurements
! Units of measurement
! MV measurement and overload relays
! LV measurement and overload relays
! Capacitor battery controllers
! Monitoring and insulation devices
|-
|-
! Examples
! Base || Medium <br> (in addition to base) || Advanced (in addition to medium)
! Circuit monitoring device, kilowatt hour meter
! Sepam
! Masterpact and Compact Micrologic circuit breakers
! Varlogic
! Vigilohm system
|-
|-
| colspan="6" | '''Control of energy consumption'''
| '''For each zone or mesh''' || Active energy || Reactive energy <br> Apparent energy Power || ---
|}
{{FigTitle|K8|Appropriate measurements for electrical energy}}
 
=== Measurement by usage ===
Attention should be put on measurement by usage that can be helpful to determine potential sources of energy efficiency improvements:
 
{| class="wikitable"
|-
|-
| Energy, inst., max.,&nbsp;&nbsp; min.
! rowspan="2" | Measurement to be done || colspan="3" | Relevant measurements
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
|-
|-
| Energy, reclosing capability
! Base || Medium <br> (in addition to base) || Advanced <br> (in addition to medium)
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
| -
|-
|-
| Power factor, inst.
| '''HVAC''' || Active energy || Internal temperature :<br> Hygrometry <br> Coefficient of Performance (COP) || ---
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -&nbsp;
| -
|-
|-
| Cos φ inst.
| '''Lighting''' || Active energy || --- || ---  
| -
| &nbsp;-
| &nbsp;-
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| &nbsp;-
|-
|-
| colspan="6" | &nbsp;
| '''Appliances''' || Active energy || --- || ---
|-
|-
| colspan="6" | '''Improved energy availability'''
| '''Motors''' || Active energy || Reactive energy || THDi <br> Unb (Unbalance)
|-
|}
| Current, inst., max., min., imbalance
{{FigTitle|K9|Appropriate measurements according to the uses}}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
 
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
=== Measurement of relevant variables ===
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
ISO 50006 is providing guidance on "energy base line” and on “Energy Performance Indicators”. These items are mixing energy measurement with other relevant parameters, e.g. measurement of energy consumption correlated with degree-day, or energy consumption related to the number of persons present within a plant, or other influencing parameters.
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}  
 
| -
All these relevant parameters need to be measured or estimated or transferred from another database.
|-
 
| Current, wave form capture
{| class="wikitable"
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}&nbsp;
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}  
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| &nbsp;-
| &nbsp;-
|-
| Voltage, inst., max., min., imbalance
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
|-
| Voltage, wave form capture
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
| -
|-
|-
| Device status
! rowspan="2" | Measurement to be done || colspan="3" | Relevant variables
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
|-
|-
| Fault history
! Base || Medium <br> (in addition to base) || Advanced <br> (in addition to medium)
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
| -
|-
|-
| Frequency, inst., max., min.
| '''HVAC''' || Outside temperature (or degree day) || Inside temperatures <br> Inside hygrometry <br> Number of persons present or equivalent indicator (e.g. daily turnover) || HVAC <br> Coefficient of Performance (COP)<br> HVAC power
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
| -
|-
|-
| THDu, THDi
| '''Lighting''' || Season || Natural lighting <br> Number of persons present or equivalent indicator (e.g. daily turnover) || ---  
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
|-
|-
| colspan="6" | &nbsp;
| '''Appliances''' || ---  || Number of persons present or equivalent indicator (e.g. daily turnover) || ---
|-
|-
| colspan="6" | '''Improved electrical installation management'''
| '''Motors''' || ---  || Surrounding temperature || ---
|-
|-
| Load temperature, thermal state of load and device
| '''Generators''' || --- || Surrounding temperature || ---
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
|-
| Insulation resistance
| -
| -
| -
| -
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
|-
| colspan="6" | &nbsp;
|-
| &nbsp;
! Motor controllers
! LV variable speed drives
! LV soft starters
! MV soft starters
! Outage-free supply devices
|-
! Examples
! TeSys U
! Altivar
! Altistart
! Motorpact RVSS
! Galaxy
|-
| colspan="6" | '''Control of energy consumption'''
|-
| Energy, inst., max., min.
| -
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
|-
| Energy, reclosing capability
| -
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
|-
| Power factor, inst.
| -
| -
| -
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
|-
| colspan="6" | &nbsp;
|-
| colspan="6" | '''Improved energy availability'''
|-
| Current, inst., max., min., imbalance
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
|-
| Current, wave form capture
| -
| -
| -
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
|-
| Device status
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
|-
| Fault history
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
|-
| THDu, THDi
| -
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
| -
| -
|-
| colspan="6" | &nbsp;
|-
| colspan="6" | '''Improved electrical installation management'''
|-
| Load temperature, thermal state of load and device
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
|-
| Motor running hours
| -&nbsp;
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
| -
|-
| Battery follow up
| -
| -
| -
| -
| {{#tag:math|{{FormulaTableCell}}\color{RoyalBlue} \blacksquare }}
|}
|}
 
{{FigTitle|K10|Appropriate measurements of influencing factors according to uses}}
'''''Fig. K6:&nbsp;'''''<i>Examples of measurements available via Modbus, RS485 or Ethernet</i>
 


[[ru:Получение физических данных]]
[[ru:Получение физических данных]]
[[zh:通过电气测量进行诊断]]
[[zh:通过电气测量进行诊断]]

Revision as of 00:35, 22 July 2016


Electrical measurements

The first step in an Energy Efficiency approach is to establish a diagnosis and primarily aims to get a better idea of where and how energy is being consumed. This requires the development of initial measures and a comparative assessment process with a view to evaluating performance, defining the main areas for improvement and estimating achievable energy saving levels. The logic behind this approach is based on the realization that "you can only improve what you can measure".

With a large scope and detailed list of requirements, IEC 61557-12 is applicable to measuring devices addressing most applications in switchboards and panels worldwide. See in chapter S the sub-clause related to this standard.

Stand-alone Power Measurement Devices are the natural solution of obtaining relevant data at the most important points in the electrical installation. A large range of devices is available from manufacturers, covering the full range of voltage and current, providing data about a large number of different electrical quantities (voltage, current, power, energy, etc.), with local display or remote communication capabilities.

However, many advantages can be gained by combining the functions of measurement and protection in one single device. Firstly, this approach leads to a reduction in equipment installation costs: installing one single device costs less than installing two. And combining these two functions in the same unit ensures the right sizing of current sensors, and eliminates risks of connection errors and guarantees correct operation, with the whole unit tested in the factory.

Examples of architectures including both types of devices are presented in Energy saving opportunities - Smart Panels.

How to select relevant measuring instruments

French standard AFNOR “FD X30-147 Measurement plan – design and implementation” published in November 2015 and described hereafter is currently the most advanced document about concrete ways to build a measurement plan.

This document proposes 3 levels of achievement :

  • Base level
  • Medium level
  • Advanced level

Tables in Annex F of this standard define the appropriate measurements required to achieve each level of achievement of the measurement system. Some extracts are shown in following paragraphs.

Measurement by zone or by mesh

Measurement of active energy need to be achieved zone by zone, or mesh by mesh:

Measurement to be done Relevant measurements
Base Medium
(in addition to base)
Advanced (in addition to medium)
For each zone or mesh Active energy Reactive energy
Apparent energy Power
---
Fig. K8 – Appropriate measurements for electrical energy

Measurement by usage

Attention should be put on measurement by usage that can be helpful to determine potential sources of energy efficiency improvements:

Measurement to be done Relevant measurements
Base Medium
(in addition to base)
Advanced
(in addition to medium)
HVAC Active energy Internal temperature :
Hygrometry
Coefficient of Performance (COP)
---
Lighting Active energy --- ---
Appliances Active energy --- ---
Motors Active energy Reactive energy THDi
Unb (Unbalance)
Fig. K9 – Appropriate measurements according to the uses

Measurement of relevant variables

ISO 50006 is providing guidance on "energy base line” and on “Energy Performance Indicators”. These items are mixing energy measurement with other relevant parameters, e.g. measurement of energy consumption correlated with degree-day, or energy consumption related to the number of persons present within a plant, or other influencing parameters.

All these relevant parameters need to be measured or estimated or transferred from another database.

Measurement to be done Relevant variables
Base Medium
(in addition to base)
Advanced
(in addition to medium)
HVAC Outside temperature (or degree day) Inside temperatures
Inside hygrometry
Number of persons present or equivalent indicator (e.g. daily turnover)
HVAC
Coefficient of Performance (COP)
HVAC power
Lighting Season Natural lighting
Number of persons present or equivalent indicator (e.g. daily turnover)
---
Appliances --- Number of persons present or equivalent indicator (e.g. daily turnover) ---
Motors --- Surrounding temperature ---
Generators --- Surrounding temperature ---
Fig. K10 – Appropriate measurements of influencing factors according to uses

ru:Получение физических данных zh:通过电气测量进行诊断

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